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Warehouse Management#

The following features expand standard Microsoft Dynamics 365 Business Central[^1] functionality to provide additional options to those working in your organization’s logistics department.

Item lifecycles#

All items follow a certain lifecycle, which starts with premarket development and ends with their discontinuation or replacement by more recent offerings.

In trade365, you can use customizable statuses to detail the stages an item goes through at your company so that, at the right time, it can be archived or blocked in sales or across the entire system, for example.

Note

We recommend that you include lifecycles in your item requirement checks, as you cannot manually set a Blocked toggle (such as Sales Blocked) on an item card if a lifecycle code is also stored on the card.

Setup#

Create a lifecycle#

Before you can assign a status to an item, however, you need to set up one or more product lifecycles.

  1. Choose the Search icon, enter Item Lifecycles, and then choose the related link.
  2. Fill in the fields as described in the following table.
Field Description
Code Specify a meaningful lifecycle code. The code must be unique.
Description Specify an internal description for the lifecycle. The description can be up to 100 characters long.
Fully Blocked Select this field if, at the current lifecycle stage, you want the item excluded from all processes, including posting.
Sales Blocked Select this field to exclude an item from sales transactions (except return orders and credit memos) in the specified stage.

You can ignore this setting if the Fully Blocked field is selected.
Purchases Blocked Select this field to exclude an item from purchase transactions (except return orders and credit memos) in the specified stage.

You can ignore this setting if the Fully Blocked field is selected.
Service Blocked Select this field to exclude an item from service transactions (except service credit memos) in the specified stage.

You can ignore this setting if the Fully Blocked field is selected.
Production Blocked Select this field to exclude an item from manufacturing (production orders) in the specified stage.

You can ignore this setting if the Fully Blocked field is selected.
Prod. Consumption Blocked Select this field to exclude an item from component usage (on production orders) in the specified stage.

You can ignore this setting if the Fully Blocked field is selected.
For Clearance With this field selected, you see a message if the item was marked for clearance by your company or one of your suppliers.
Archived With this field selected, the item is hidden from view on all pages in the specified stage. You can, however, unhide it again manually, if necessary.

To see an item without manual intervention, you need to open the relevant item card and select a lifecycle code for which the field is not selected.

Assign a cycle to an item#

To assign a lifecycle code to an item:

  1. Open an item card.
  2. On the Lifecycle FastTab, fill in the Lifecycle Code field. The code must already be set up.
  3. You can then specify starting and ending dates for the sale of the item provided the selected lifecycle code allows entries in the sales area.

Specifying a starting date will have an influence on documents in that the item can only be entered on sales lines with shipment dates on or after the starting date.

You can use this feature, for example, to prevent an order from being shipped before the product entered for it is even introduced to the market. For ending dates, the shipping date on the document must be earlier than the last day on which the item is to be sold. Items are checked when a document is released.

Note

If a lifecycle code is stored on an item card, the fields relevant to the cycle cannot be changed. For changes to the lifecycle, you need to choose another code.

Enter a date for checking#

To specify the date against which the system should check the start and end of an item sales period:

  1. Choose the Search icon, enter Sales & Receivables Setup, and then choose the related link.
  2. On the KUMAVISION trade365 FastTab, fill in the fields as described in the following table.
Field Description
Item Lifecycle Reference Date Enter the date against which the check should be performed. For more information about date fields and their relation to each other, click here.
Item Lifecycle Posting Check Specify if shipments can be posted only within the period allowed for sales.

None
When you post a shipment, the starting and ending dates are not checked.

Posting Date
You can only post if the posting date is within the specified sales period.

Work Date
You can only post if the work date is within the specified sales period.

Note

When you use warehouse and inventory documents, such as warehouse receipts and picks, you can perform picking regardless of when sales of the item start or end. Still, you can only post the related warehouse shipment if the posting check is successful.

Specify inventory multiples#

In trade365, you can decide if you want to maintain inventory and sales items in a certain size or a multiple of that size only. To set up the feature:

  1. Choose the Search icon, enter Inventory Setup, and then choose the related link.
  2. In the Invt. Multiple Check field, choose one of the options described in the following table.
Option Description
None Ignores inventory multiples.
Outbound Inventory multiples are checked for sales transactions.
End-to-End Multiples are checked for sales and purchases.

Both checks can be specified in relation to inventory. Although they have an impact on all locations, you can select a site as a breakbulk location so that neither check will apply. For this feature to work, you must set the Breakbulk Storage toggle on the Bin Check FastTab.

To specify multiples for purchases and sales, you need to open an item card and fill in the Inventory Multiple field. With the field filled in, the item can only be purchased or sold in the specified quantity or a multiple thereof (based on whether the relevant Inventory Setup toggle has been turned on or off).

If an item has variants, differing multiples can be maintained at the variant. If no setting has been made for the variant, the inventory multiple entered on the item card is used. Fixed lot sizes are only checked for sales lines that relate to non-breakbulk locations.

You see a message if you enter on a sales line a quantity below the specified multiple and are then asked whether you want to round that quantity up. The message appears when:

  • the Quantity field is filled in on a sales document (except on blanket orders).
  • the To Ship field is filled in on a blanket order line.
  • the Quantity field is filled in on a transfer order line.

When you fill in the Quantity field on a blanket order line, you see a message but cannot round the quantity up or down. This is also true when you change one of the following fields on a line after filling in the quantity:

  • No.
  • Variant Code
  • Item Reference No.
  • Location Code
  • Unit of Measure Code

When you create an invoice for items shipped based on a blanket order, the system doesn’t check multiples when you post the bill, as the shipment has already been sent. This also applies to credit memos set up for return order lines.

Purchasing code: SKU#

Standard functionality gives you the option of storing a purchasing code on item cards if you only procure items by drop shipment or special order. This code is then copied to all sales transactions and can be changed during any such transaction (if necessary), for example, if you must deliver goods via a certain warehouse.

Often, an item might, in theory, be available but some of its variants are only ordered when needed and will be sent directly to the customer (variant drop shipment).

With trade365, you can specify purchasing codes for stockkeeping units while delivering other units from a warehouse. To limit a code to an SKU:

  1. Open an item card.
  2. On the ribbon, choose Related > Warehouse > Stockkeeping Units.
  3. Open a Stockkeeping Unit Card.
  4. On the General FastTab, fill in the Purchasing Code field. If you can’t see the field, you might need to use the Personalize function to unhide it.

The code is then copied to all sales documents linked to the SKU.

Note

Purchasing codes that have been assigned directly on an item card apply to all SKUs associated with the item.

Synchronize vendor item numbers#

In the standard app, you can store vendor item numbers in several areas but must maintain them manually, which can lead to issues if they differ from each other.

In trade365, standard functionality has been extended by an update function to reduce the number of manual tasks and ensure that you’ll always have up-to-date information.

Setup#

You need to activate the feature before first use.

  1. Choose the Search icon, enter Purchases & Payables Setup, and then choose the related link.
  2. On the KUMAVISION trade365 FastTab, turn on the Auto Add item References toggle.

You can then enter a number directly on a line, in the Item Reference No. field. Existing numbers can also be used for transactions immediately.

If the system finds another item reference for one and the same vendor-item combination, you’ll be notified and can decide whether to replace the number.

Workflow#

On an item card, you can store the main vendor and its item number (Vendor Item No.) on the Replenishment FastTab. If an item reference doesn’t exist yet, the reference is created automatically. If you later change the number on the card or on the Item References page, the entry is updated everywhere else in the system automatically.

But synchronization extends beyond one card and one page; the reference is also updated in SKUs and catalog items if the basic parameters remain (that is, same vendor and source vendor item number), if applicable. In this case, it doesn’t matter where you make the changes, as all occurrences of the number are updated by the system.

Delete partial warehouse shipments and receipts#

When you post or ship a partial quantity in the standard app, the documents showing the remaining quantity are kept in the system. In the logistics area, this program behavior is often counterproductive, as you would recreate the documents for new shipments or inventory.

In trade365, you can specify if and how warehouse and inventory documents should be deleted.

  1. Choose the Search icon, enter Warehouse Setup, and then choose the related link.
  2. Fill in the fields as described in the following table.
Field Option Description
Delete Whse. Shpt. (Post) Delete Lines Following partial shipment, only warehouse lines with remaining quantities are deleted.
Delete Header and Lines After partial shipment, the entire warehouse document is deleted.
Delete Unavailable Whse. Shpt. Lines (Pick) Turned on Warehouse shipment lines for which picks could not be created (that is, no availability exists) are deleted after picking.

This function only applies to locations for which the following toggles are turned on:

• Require Shipment
• Require Pick
Delete Pick on Registration Turned on An availability check is performed when a picking document is created. If inventory accounting and physical inventory figures do not match, the picking process cannot be completed in full. The picks that remain are then deleted on registration.

This function only works for locations for which the following toggles are turned on:

• Require Shipment
• Require Pick

You can also use the general search to open the Adjust Warehouse Receipts or Adjust Warehouse Shipment feature for cleansing purposes. Alternatively, you can create entries for these reports in the standard task queue.

Function Option
Adjust Warehouse Receipts Deletes all partial warehouse receipts.
Adjust Warehouse Shipments Deletes all partial warehouse shipments.

Block locations#

You can now block locations that are no longer in use so that they cannot be posted to.

  1. Choose the Search icon, enter Locations, and then choose the related link.
  2. Open a location card.
  3. On the General FastTab, turn on the Blocked toggle.

Link locations to items or users#

Items that are always stored in the same warehouse or can be sold by certain staff members only can be assigned to a specific location or a location and a user. In contrast to standard functionality, this location is then entered on new sales lines.

In the standard app, a different location can be assigned if it is the warehouse that a customer is typically supplied from. By linking the location to an item or an item and a user, however, the site will be used regardless of how you filled in the relevant customer card.

To set up the feature, you can run the Item-User-Location action from the item or location card or User Setup. To assign an item (and potentially a user) to a location:

  1. Open an item card.
  2. On the ribbon, choose Item > Item-User-Location.
  3. Fill in the Location Code field and, if necessary, the User ID field.

User selection will be prefiltered. If an item is linked to a location but a user isn’t, the link will be valid for all users.

Note

An item-user-location assignment is only relevant if sales lines are created manually.

For each document line, locations are then suggested in the following order of priority:

  1. The location is assigned to both the item and the user.
  2. The location is assigned to the item.
  3. The location is assigned to the user.
  4. The location is assigned via standard functionality (customer or center of responsibility).

Print by location#

In trade365, you can assign a printer to a location to tell the system to create and print warehouse documents automatically when the location is selected. The following documents are printed in this way:

  • Movement
  • Picking List
  • Put-away List
  • Warehouse Receipt
  • Posted Warehouse Receipt
  • Warehouse Shipment
  • Posted Warehouse Shipment

You specify the printer on a location card (on the General FastTab).

Show tracked items in color#

A company's item master might contain multiple items with and without serial number or lot tracking. Identifying those warehouse receipt lines that need an item tracking entry might not be an easy task for warehouse staff, especially if scanners aren’t used.

In trade365, lines with items that require a serial or batch number are shown in color on the following documents:

  • Warehouse Receipt
  • Put-away
  • Inventory Put-away
  • Warehouse Shipment
  • Pick
  • Inventory Pick

Not all fields on each line will be shown in color, only the source document and document line type and number, plus the item number and description fields. To set up the feature:

  1. Choose the Search icon, enter Warehouse Setup, and then choose the related link.
  2. On the General FastTab, fill in the Serial & Lot No. Item Color field to specify how they should appear, as indicated by the following chart.

Block physical inventory item and bin postings#

Under certain circumstances, standard functionality allows posting to items and bins in physical inventory journals or on physical inventory orders.

As this might lead to complications in inventory management, you can block bins in trade365 from being used during physical inventory.

Items, by contrast, are always unavailable for posting when taking stock, even in two-stage picking.

  1. Choose the Search icon, enter Warehouse Setup, and then choose the related link.
  2. On the KUMAVISION trade365 FastTab, in the Bin Movement if Physical Inventory field, choose one of the options described in the following.

  3. (empty)
    Posting might be possible (default option).

  4. Notify
    You’re warned if a certain item is being counted and can cancel the posting process.
  5. Cancel
    When you try to post an item that is being counted, the process is canceled with an error message.

Indicator count: physical inventory#

The Counted field has been added to physical inventory journals so that staff members have an easier time processing inventory lists during stocktaking.

The checkbox is selected automatically when you fill in a quantity on a journal line.

Warehouse and inventory documents on sales and transfer orders#

A Warehouse Documents section has been added to sales and transfer orders under the General FastTab so that you can see instantly how many warehouse lines are tied to the document.

To drill down on a document, click one of the highlighted numbers listed in the following table.

Field Description
No. of Whse. Shipment Lines Shows the number of warehouse shipment lines linked to the document.
No. of Posted Whse. Shpt. Lines Shows the number of posted warehouse shipment lines linked to the document.
No. of Pick Lines Shows the number of pick lines linked to the document.
No. of Registered Pick Lines Shows the number of registered pick lines linked to the document.
No. of Whse. Pick Lines Shows the number of warehouse pick lines linked to the document.
No. of Rgstrd. Whse. Pick Lines Shows the number of registered warehouse pick lines linked to the document.

Warehouse Setup#

In trade365, a variety of functional enhancements have been added to the warehouse area. To set them up:

  1. Choose the Search icon, enter Warehouse Setup, and then choose the related link.
  2. On the KUMAVISION trade365 FastTab, fill in the fields as described in the following table.
Field Description
Serial & Lot No. Item Color For more information about this field, see Show Tracked Items in Color.
Bin Movement If Physical Inventory Specify how to proceed when you want to post an item that is being counted. For more information, click here.
Approval Reqd. for Reservation Specify if users can create or delete reservations. By default, all users can do both.

If you turn on this toggle, you should also specify the users for whom reservations must be blocked.

To do this, open User Setup and clear the Can Create Reservation and Can Delete Reservation fields on the relevant lines.
Use Internal Item Descr. (Inbound) Turn on this toggle if you want internal item descriptions used on receipts, put-aways, and warehouse receipts.

With the toggle turned off, available descriptions will be copied from the Item References page.
Use Internal Item Descr. (Outbound) Turn on this toggle if you want internal item descriptions used on shipments, picks, and warehouse shipments.

With the toggle turned off, available descriptions will be copied from the Item References page.
Whse. Shipment – Use Def. Employee Location Specify if the default location assigned to a warehouse employee should be retrieved when creating a shipment.

You can assign a location to a staff member by opening the Warehouse Employees page and selecting the Default field for a shipping site.
Delete Whse. Shpt. (Pick) Standard functionality typically copies all item lines on sales orders to a warehouse shipment when you create the document.

Availability is not a factor here. After the available items are picked, those that cannot be supplied remain on the document when the shipment is posted. As a result, the shipping document is not archived automatically.

With the toggle turned on, lines that are not available are deleted from the shipment document when you create a pick.

For more information, see Delete Partial Warehouse Shipments and Receipts.
Delete Whse. Shpt. (Post) When a warehouse shipment has been posted and some lines remain, you can delete them if no unregistered pick lines exist either.
(blank)
No effect.

Delete Lines
Lines that meet the above conditions are deleted.

Delete Header and Lines
Lines that meet the above conditions are deleted and if no more lines exist, the entire shipment is as well.

For more information, see Delete Partial Warehouse Shipments and Receipts..
Keep Whse. Shpts. for Open Activities With standard functionality, you can delete a warehouse shipment despite ongoing warehouse activities. Turn on this toggle if you want to receive an error message when you are about to delete a shipment like this.
Assemble to Order - Set Whse. Shpt. Qty. to Qty. to Ship This toggle only affects locations that warehouse shipments and picks are posted to.

If you register a pick for an assembly item for which you selected Assemble-to-Order in the Assembly Policy field, standard functionality will not update the To Ship field on the associated warehouse document.

If you turn on this toggle, the To Ship field will be filled in automatically with the picked quantity after registration.
Whse. Receipt – Use Def. Employee Location Specify if the default location assigned to a warehouse employee should be retrieved when creating a receipt.

You can assign a location to a staff member by opening the Warehouse Employees page and selecting the Default field for a receipt site.
No Def. Receipt Bin Code for Bin Content Description to follow.
Notify If Whse. Pick Completed In the standard app, an availability check is performed when you pick from a warehouse shipment. Only items with corresponding quantities are then suggested for a pick, if available.

If you turned on this toggle, you receive a message if a pick cannot be created for the entire shipment.

This function only applies to locations for which the following toggles are turned on:
• Require Shipment
• Require Pick
Assemble to Order - Reduce Pick to Avail. Qty. Turn on this toggle if you want component availability to be considered for assemble to order and—if necessary—lower quantities for picks to what can be supplied.

Example
You create a warehouse shipment for a 10-bike order to assemble. A bike is made up of 2 wheels and 2 pedal components.

In total, 20 bikes are stocked but only 10 pedals. If the toggle is turned on, the quantity to pick is reduced to 5 bikes.
Delete Pick on Registration When you create a pick, an availability check is run.

If inventory accounting and physical stock values differ, the pick cannot be registered. With the toggle turned on, the pick is then deleted as well.

This function only applies to locations for which the following toggles are turned on:
• Require Shipment
• Require Pick

Assign customers to forecasts#

You can now set up forecasts for certain customers or customer groups.

  1. Choose the Search icon, enter Demand Forecasts, and then choose the related link.
  2. On the ribbon, choose New.
  3. Specify a code and description for the forecast, and then choose Edit Demand Forecast.
  4. On the General FastTab, in the Sales Type Filter field, specify if you want to assign the forecast to a certain customer or a customer group.
  5. In the Sales Code Filter field, you can then enter the customer or group that the forecast should be assigned to.

Specify replacement items#

Products are often redeveloped, with new versions of them put on the market at regular intervals. In the standard app, much manual intervention is required to manage this process.

For this reason, trade365 provides you with a Replacement Item feature. The feature alerts staff members to replacement items automatically so that they can choose whether to ship the original item stock or that of the new item.

Setup#

  1. Choose the Search icon, enter Inventory Setup, and then choose the related link.
  2. On the KUMAVISION trade365 FastTab, turn on the Use Item Replacements toggle.
  3. Open an item card. On the General FastTab, click the Assist button in the Item Replacement No. field to get to the Item Replacement page. The fields on the General FastTab there are filled in with source item data.
  4. Assign replacement items on the document lines as described in the following table.
Field Description
Item No. Enter the number of the replacement item.
Variant Code Fill in this field if only a certain variant should be considered a replacement.
Description Enter a description for the replacement item.
Description 2 Here you can enter an additional description for the item, if necessary.
Replacement Qty. Specify the quantity by which the source item quantity is replaced.
Unit of Measure Code Specify a unit of measure for the replacement item.
Starting Date Specify when the item should replace another. Starting on that day, you might see a message during document entry.

Note

We recommend that you block the source item in purchasing.

Sales#

If an item is entered on a sales document and a valid replacement has been stored for the item, you’re notified of this after you specify a quantity.

You’re also shown the quantity entered and the total available for the source item. To proceed, you then need to select one of the options described in the following table.

Option Description
Use Item Qty. Available If the quantity available is smaller than the value entered, the system reduces the quantity that you entered for the source item to what is available.
Use Qty. Available and Replacements If the quantity available is smaller than the value entered, the system reduces the quantity specified for the original item to what is available and adds another line where the replacement item is filled in together with the amount still outstanding.
Use Entered Replacement Qty. The original item line is deleted. The system then creates another line where it enters the replacement item and the original quantity.

Inventory range#

Although the suggestions used in inventory range planning are based on past consumption, you can also use the feature for replacement items.

The range is then calculated based on the consumption levels logged for the source item, which will significantly reduce the complexity of planning.